A couple of years ago, a reader named Karen wrote in to Car Talk's newspaper column, asking if there was a solution to peeling paint on her Toyota, which had been suffering from a condition called 'delamination,' which is kind of like mange for cars. 'The paint is coming off and it looks horrible. What is an economical way to get it painted?'
Car Talk's answer: 'Have you ever heard of Rust-Oleum, Karen?'
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It may have been a joke, but I took it as a personal challenge. I had heard of Rust-Oleum, and I was bound and determined to paint my car with it.
Or rather, my truck. It's a 1979 Chevrolet Blazer that I bought from a friend as a winter project a few years ago. Plugins firefox for mac os. It only has 60,000 miles on it, but it had suffered through 35 New England winters as a plow truck. To take care of the rust, I took a night class at Assabet Valley Vocational High School where I replaced a door, the inner and outer fenders, the rusty rocker panels and some minor rust in the rear quarters.
My hope was that I was going to have time to roll it into the school's fancy-pants Devilbiss downdraft spray booth, but I ran out of time before the 12-week class was over. I looked into getting it painted at one of the franchised 'I'll paint that car for $99.95 joints,' but I learned quickly that the price was a lot closer to $1,000, and that the $99.95 price was reserved for cars about the size of the Cozy Coupe my son was running around the front yard in.
So I decided to take matters into my own hands. I had read a story a long time ago in Hot Rod magazine about painting a car with Rust-Oleum and a foam roller. I also spent a lot of time reading 'The $50 Paint Job' at RickWrench.com, in which he painted a Corvair using the same method.
Here's the deal with paint quality circa 1979, when some dope was spraying single-stage black on my Blazer: It was non-existent. These trucks rusted the the moment that they came in contact with oxygen for two reasons: They were made of steel that had the quality of hardened cheese, and the only place they painted was the outside, and even then the primer was showing through in spots. Entire swaths of the inside of the doors, rocker panels and underside had never received any paint whatsoever.
So my thought was if I rolled five coats of Rust-Oleum on it, it certainly couldn't be any WORSE than how Chevy painted it when Jimmy Carter was still in office. And if it WAS worse, I could just sand it down and pay Earl Schieb to squirt it later on.
With that in mind, I headed off to Lowe's for supplies.
I primed the entire truck with one coat of Rust-Oleum Rusty Metal Primer, and then a second coat of Rust-Oleum High Perfomance Primer. Both primers are oil-based and nasty. I bought a roller cage and a whole bunch of four-inch foam rollers, and a ton of those foam paint brushes in various sizes to get into the nooks and crannies.
The nice part about priming was that I could see how the whole process was going to work with the finish coats later on. I took my time and I could get two coats of primer on in a day in my garage.
Then I blocksanded the truck for about the time it took the Egyptians to build the pyramids. Getting that surface as smooth as humanly possible is what's going to result in a decent paint job. The best advice I ever heard was 'When you think you're done sanding, sand for another day.' In retrospect, I should've done exactly that, but I got the surface pretty smooth with 600 grit paper.
With the primer sanding out of the way, I was ready to roll on the color.
Rust-Oleum Oil-Based Protective Enamel is pretty awesome stuff. It's relatively inexpensive, it will take a bullet, and it's avaialble at any hardware store in America. What is word processor for mac. About the only limitation is that it only comes in limited colors, and that selection gets even more limited at Lowe's on a Sunday morning. Gloss Black is pretty much available everywhere, though, so I was in good shape.
I had some internal debates about whether I should thin the paint or not. After watching more YouTube videos than any 47-year-old should watch in a lifetime, I opted to thin the paint with mineral spirits. Some YouTubers were recommending acetone, which works, too, but it seemed to 'flash' or dry out a little quicker than I liked. Video editing for mac software.
Lowe's has paint measuring cups in the paint aisle, but I wouldn't recommend measuring using the graduations on the side of the cup. Instead, you're looking for a certain consistency of paint that allows the roller to do its job, and then allows the paint to flow out a bit. Pour some paint in the cup (maybe a half pint) and then add four capfuls of mineral spirits.
At this point, you need to stir the mixture for a good long time to make sure the paint and the mineral spirits are well-incorporated. I used a plastic spoon, but you can use a paint stirring stick, a popsicle stick, your kid's Lincoln Logs, whatever is available close by.
Now the important part: Pull the spoon out of the paint and watch it flow. You're looking for a consistency that allows the paint to flow off the spoon in a steady stream for about four seconds before it turns to drips. With that consistency, the paint still has enough tension to keep it from pouring off any vertical surfaces, but it can also flow out a bit and get rid of most of the texture the roller is going to want to put in it.
This guy's video was really helpful in understanding how to mix the paint:
Just before I started to paint, I wiped the entire truck down with a tack rag and then mineral spirits -- or prep solvent, if you have a good auto body supply store nearby - to get rid of any dust and oil from my fingers.
Then it was just a matter of rolling the paint on. It goes on surprisingly well. People warned me that the first coat was going to look lousy, but honestly, I was blown away by how good it looked from the first coat. I used the foam brushes to get into places that I would've had a tough time using a roller. Because I'd thinned it out, the paint just flowed out even when using the foam brush.
If you're doing multiple coats, you're going to want to do them six hours later. That way you won't have to sand between coats. If you're waiting longer, the paint completely cures and you'll need to sand it to allow the subsequent coats to have something to attach to.
I ended up putting five coats on the truck, which was frankly too many. I could've really gotten away with two, I think, but I was experimenting. I wetsanded the whole truck from 1000 to 2000 grit paper, and then buffed it at the end with a machine buffer. That was my one extravagance in the whole project, and it cost me about $100 at Lowe's. Well worth it, because you can use it to apply wax on all your other cars, too.
The result? It's pretty darn good. You can see a complete photo gallery at BestRide.com. It's not a show truck by any stretch of the imagination, but for something that cost me about $200 to paint, it looks phenomenal. I've driven it through rain and a bit of snow in the last year, and the paint has held up extremely well. I even painted the white bumpers with Rust-Oleum Appliance White.
If I was going to do it again, I probably wouldn't paint a truck black, because black shows every single imperfection. If it was a white truck, it'd look as good as if it came out of a spray booth.
Roller Paint Brush With Designs
It took time to roll those coats on, but not a lot more than it would've taken to spray it. And what time I expended rolling, I more than made up for in not having to mask much of anything. I taped the door handles and the windshield gasket, and that was pretty much it. By the time I finished at got confident, I wasn't even covering the wheels with a sheet.
Depending on the project, I'd paint a car this way again in a heartbeat. All joking aside, it's a way to get color on a car in a home garage for less than half what it would cost the cheapest body shop to spray it.
One of my readers asked me if it was a good idea to put their wet paintbrushes and rollers in plastic bags tokeep them fresh when you need to stop painting.
Early on in my career, I wrapped mine that way when I had a delay incontinuing the paint job. Well, I was surprised to find that the brushes were pretty dried out in spots and theroller cover was hopelessly stuck to the frame! Was I mad! Did I do something wrong?
Plastic wrap or plastic bags are not the ideal brush and roller wrapping material!
Plastic doesn't work well for a couple of reasons:
Roller Paint Brush Sprayer
- It's hard to seal a plastic bag well unless you put the entire roller or brush inside.
- Even then, the excessive air in the bag still allows drying to take place.
- Wrapping a brush or roller in plastic wrap gives a better seal but is messy to deal with.
- Thin plastic wraps can be slightly porous, allowing moisture (from latex paints) or solvents (from oil-based paints) to escape, hardening the paint on the brush/roller.
My solution? Aluminum foil instead of plastic!
Why foil? Aluminum foil is virtually airtight when folded around a brush or rolled onto a roller and conforms to the shape perfectly, leaving minimal air for drying. A standard width piece cut about 12' long will cover a standard size brush or roller.
Be sure to leave lots of paint on the roller orbrush before wrapping to get the longest storage time!
How well does it work?
I have wrapped rollers covered with Kilz fast drying primer and had them still useable for a few days. I prefer to use thicker heavy-duty foil, which is less likely to tear. It is only a few cents more per roll than regular foil but well worth it. If you think your rollers will be in for some abuse once wrapped double-wrap them!
Want your brushes and rollers to last even longer? Refrigerate them!
If you want those wet brushes and rollers to last even longer, throw… sorry… place them in the refrigerator. Then their useful life can increase by weeks! In fact, I have found month-old rollers still useable, buried behind the veggies in my fridge. Not that it makes my wife very happy… but that's another story!
The freezer?? Not for latex paints!
Some folks think putting brushes and rollers in the freezer is even better. For oils, it doesn't seem to have a negative effect. But for latex paints, freezing can cause the paint to become stringy and semi-solid. These little bits of clotted paint will transfer to your work, leaving little lumps on the surface and making a general mess. Stick to the refrigerator!